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Eureka Virtual Machining 10: What's New in the Latest Version of the Simulation Software for CNC and Robot


Eureka Virtual Machining: A Comprehensive Guide




If you are looking for a simulation software that can help you improve your CNC machining process, you might have heard of Eureka Virtual Machining. But what is it exactly, and how can it benefit you? In this article, we will give you a comprehensive guide on what Eureka Virtual Machining is, why you should use it, and how to download and use it.




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What is Eureka Virtual Machining?




Eureka Virtual Machining is a suite of software products developed by Roboris, an Italian company specialized in simulation and optimization of machine tools and robots. Eureka Virtual Machining allows you to have a digital replica of the machines in your workshop on your computer, and perform complete 3D simulations of the machining process before production. This way, you can avoid risks of damaging expensive work pieces, breaking tools, and colliding with machine parts, caused by programming errors or unexpected events.


Eureka Virtual Machining consists of three main products: Eureka G-Code, Eureka Robot, and Eureka Chronos. Let's take a closer look at each one of them.


Eureka G-Code: Simulation software for any CNC machine




Eureka G-Code is the leading NC simulation software for any CNC machine. It simulates the actual G-code regardless of how it was created, whether by a CAM system, a post-processor, or manually. Eureka G-Code performs simulation based on a highly accurate and reliable "digital twin" of the machine tool and CNC controller, allowing programs for any machine to be prepared, simulated, and verified even in the absence of the real machine.


Eureka G-Code supports machine tools driven by multiple NC programs for one job, such as multi-channel lathes or mill-turns. It also supports probing cycles, including motion stops when the probe touches objects or calculates work offsets. Moreover, it allows you to create or edit any machine configuration and kinematics within your purchased machine tool license level, using a user-friendly graphical interface and a full machine controller library.


Eureka Robot: Simulation software for industrial robots




Eureka Robot is the simulation software for industrial robots that combines the flexibility of a 6-axis robot with the technology of CNC machine centers. It allows you to program your robots using CAD/CAM technology, without the need to learn any specific robot programming language.


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Eureka Robot converts APT code generated by a CAM system into a program for a 6 or more axes robot cell using a dedicated post-processing module. It also calculates the optimal movements of the robots and external axes, simulating all aspects of the machining process, such as tool changes, spindle orientation, collisions, singularities, axis limits, etc.


Eureka Robot supports multi-robot configurations, external axes (such as rotary tables or linear tracks), and additive manufacturing processes (such as wire arc additive manufacturing or WAAM).


Eureka Chronos: Optimization software for CNC feed rate




Eureka Chronos is the optimization software for CNC feed rate that can reduce machining time and extend tool life up to 2X or more by optimizing the ISO programs generated by your CAM system. It uses the information extracted from the NC program simulation to modulate the feed speed and obtain optimal cutting conditions along the entire toolpath.


Eureka Chronos monitors and warns of out-of-range machining parameters, such as spindle speed, feed rate, depth of cut, chip load, etc., and adjusts them to avoid overloading or underutilizing the tool. It also takes into account the material properties, the tool geometry, and the cutting strategy to optimize the machining efficiency and quality.


Why use Eureka Virtual Machining?




Eureka Virtual Machining is not just a simulation software, but a powerful tool that can help you improve your machining process in many ways. Here are some of the benefits of using Eureka Virtual Machining:


Benefits of Eureka Virtual Machining




Eliminate machining tests and avoid crashes




One of the main advantages of using Eureka Virtual Machining is that it allows you to test and verify your NC programs before running them on the real machines. This way, you can eliminate the need for costly and time-consuming machining tests, and avoid the risk of damaging your machines, tools, or work pieces due to programming errors or unexpected events. Eureka Virtual Machining detects any potential collision, interference, or violation of machine limits, and alerts you with a clear and detailed report. You can also visualize the simulation results in 3D graphics, with different views, zooms, and colors.


Reduce setup time and improve quality




Another benefit of using Eureka Virtual Machining is that it helps you reduce the setup time and improve the quality of your machined parts. By simulating the machining process in advance, you can optimize the positioning of the work piece, the selection of the tools, the orientation of the spindle, and the sequence of operations. You can also check the accuracy and precision of your NC programs, and correct any errors or deviations before production. Eureka Virtual Machining provides you with a realistic representation of the final part geometry, dimensions, and surface finish, as well as a comprehensive analysis of the cutting forces, torques, power consumption, and chip formation.


Reduce processing waste and tool costs




A third benefit of using Eureka Virtual Machining is that it helps you reduce the processing waste and tool costs associated with your machining process. By simulating and optimizing your NC programs, you can minimize the amount of material removed from the work piece, and maximize the use of the available stock. You can also extend the tool life by avoiding excessive wear or breakage caused by improper cutting conditions or collisions. Eureka Virtual Machining calculates the optimal feed rate for each segment of the toolpath, taking into account the tool geometry, material properties, cutting strategy, and machine dynamics. This way, you can achieve faster machining times while maintaining high quality standards.


Applications of Eureka Virtual Machining




Eureka Virtual Machining is a versatile software that can be used for a wide range of applications in different industries and sectors. Here are some examples of how Eureka Virtual Machining can help you with your specific machining needs:


Hydraulics and valve component production




If you are involved in hydraulics and valve component production, you know how important it is to ensure high precision and quality standards for your parts. Eureka Virtual Machining can help you achieve these goals by simulating complex machining operations on multi-axis machines or robots. You can also verify the correct functioning of your parts by simulating their assembly and movement within Eureka Virtual Machining.


Machining large parts




If you are machining large parts, such as aerospace or energy components, you know how challenging it is to handle them on your machines. Eureka Virtual Machining can help you overcome these challenges by simulating large-scale machining scenarios involving multiple machines or robots working simultaneously on different parts or sections. You can also optimize your machining process by reducing setup times, avoiding collisions, and minimizing material waste.


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